The Big Cheese
From the November/December 2007 Issue
Filed under: Culture
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In the land of Velveeta, artisan cheese-making is exploding. Is American cheese the new American wine? One of the judges, cheesemonger MATTHEW RUBINER, has the answer.
The competition is structured much like the Westminster Kennel Club’s big dog show, and indeed many entries rivaled their canine counterparts in furriness. The cheeses were organized into 22 broad groups: Unripened, Cheddars, Blue Mold, Smoked, and so on (think Working, Sporting, Herding, etc.). Each group was then divided into more specific judging categories. Cheddar, for example, included All Milk, Aged 12–24 Months; Flavor Added, Any Age; and so on (cf. Terriers: Airedale, American Staffordshire, Dandie Dinmont, etc.). In the Burlington contest, 200 producers from 30 states and Canada scattered a record 1,208 cheeses over 88 categories. It was no surprise that Wisconsin led the field with 41 producers. Host Vermont, with the largest number of farmstead cheesemakers for its population, had the second-most producers in the competition. California, a cheese giant that makes nearly two billion pounds annually, was third in contestants. A Best in Show brings a cheese national exposure and a permanent place in the pantheon of great American cheeses. The majority of producers made “artisanal” cheeses—an unofficial industry coinage denoting cheeses made on a limited scale with a high degree of handcrafting. Many were farmstead cheeses, a more specific term limited to cheeses made on a farm entirely of the milk of that farm’s own herd or flock. “Farmstead” is to cheese as “estate-bottled” is to wine or olive oil. These are the most prestigious of the artisan cheeses, the costliest to produce, and fetch the highest price. Inspirations for cheese names varied. Most were simply descriptive: Bandage-Wrapped Cheddar, Super-Aged Gouda, Onion-Garlic Jack, and so on. Others were geographic: Detroit Street Brick, Hubbardston Blue, Monterey Jack. Some attempted puns, with mixed results: Old Kentucky Tomme (a tomme is a style of firm cheese typical of the French Savoie region), Little Bloom on the Prairie, Tomme Delay, Gore-Dawn-Zola (made by a woman named Dawn). Some California and Oregon producers paid tribute to another West Coast agricultural product: Barely Buzzed, Humboldt Fog, Purple Haze, Up In Smoke…. Cow’s milk cheeses dominated the field. Most came from Holsteins, the black-and-white cover girl of modern dairy farming. Some came from older, more traditional dairy breeds prized for their rich milk, such as Ayrshire and Swiss Brown, Jersey and Guernsey, Norwegian Red and Dutch Belted. Breed loyalty is strong among cheesemakers. One Ayrshire farmer asserts the impossibility of making good cheese from Jersey milk. A Jersey farmer claims to wash his equipment in Holstein milk. Many smaller cheesemakers milk goats—Roman-nosed Alpines, floppy-eared Nubians, Sables, and Toggenburgs. Goats are cheaper than cows and require less land. Their milk is tart and easily digested. Some of the farmer-cheesmakers milk sheep, which produce the richest milk of all (save water buffalo, yak, and reindeer).
I was an aesthetic judge (though uninked and unpunctured). My technical partner was Roland Perrin, esteemed professor of France’s Ecole Nationale d’Industrie Laitière and president of the Concours National de Fromage. English is not among M. Perrin’s many world-renowned areas of expertise. My French is limited to a few elementary textbook dialogues useful only to determine the whereabouts of Sylvie (she’s at the pool). Still, with the art of pantomime and a hastily developed jargon-laced pidgin, we successfully judged our assigned categories, which follow. Camembert Made from Cow’s Milk An easy category. The characteristics of a perfect Camembert are so well known that one can judge them as one would a breed of dog—against a defined set of ideal standards. A pug is rewarded for a double curl of its tail; a Camembert for an unblemished white-mold rind. Judges are subjected to a brief sensitivity training lecture from the Judging Chair, who reminds us that flavored cheeses are cheeses too and valid expressions of the cheesemaker’s art. Still, the assignment is met with groans. Cultured Cow’s Milk Products The competition was also open to yogurts, crème fraîche, sour cream, and other cultured milk products (which depend for their development on the fermentation of lactose to lactic acid). The prospect of tasting nine jars of unlabeled sour milk products at 8:00 a.m. would be daunting to many. Not me. Somewhere in my development as a cheesemonger I lost the critical human survival instinct to find sour milk disgusting. I find it simply mature and complex. Open Flavored Farmstead, All Milks Flavored cheeses are the short straws of the category draw. Judges are subjected to a brief sensitivity training lecture from the Judging Chair, who reminds us that flavored cheeses are cheeses too and valid expressions of the cheesemaker’s art. Still, the assignment is met with groans. When judging flavored cheeses, one’s first task is to figure out the flavor. It’s not always clear. Jalapeño is easy to identify. Fenugreek is not. At times we felt like forensic pathologists, picking a chunk of unidentified matter from a cheese with the tip of a knife and dissecting it in hopes of learning its nature. One cheesemaker entered a ball of sweetened cream cheese rolled in coconut. Delicious, but if this is cheese, then cheesecake is cheese.
Alas, none of our cheeses made Best in Show. I will tell you the winner shortly, but first some background. The American artisan cheese industry has grown dramatically in the 24 years since Frank Kosikowski, a Cornell dairy science professor and author of the cult classic Cheese and Fermented Milk Foods, founded the American Cheese Society. Membership has soared to about 1,200. The number of entries in the cheese competition itself has risen from 665 in 2004 to more than 1,200 this year. In his recent book, The Atlas of American Artisan Cheese, Jeffrey Roberts, a founder of the Vermont Institute for Artisan Cheese, cites fewer than 75 artisan cheesemakers nationwide in 1990. By 2006, there were 400, enough finally to warrant an atlas. Some California and Oregon cheese names seemed to pay tribute to another West Coast agricultural product: Barely Buzzed, Humboldt Fog, Purple Haze, Up In Smoke... It is tempting to compare this growth to the rise of the American wine industry over the past two decades. And not just because cheese and wine are so tasty together. They are similar foods. Both harness the miracle of fermentation, the activity of bacteria on a simple commodity (milk or grape juice). Both are as much art as science, cherished for their unique capacity to speak of the land and the tradition in which they are born—what the cognoscenti call terroir. Cheese and wine have traced similar paths to success. Both came to America with European immigrants seeking to recreate the traditional staples of their homelands. Both entered a long dark age of industrialization and standardization, and have spent decades repairing a devastated brand and fighting to capture a suspicious market against an overwhelming tide of high-quality European competition. To this day, the very expression “American cheese” elicits chuckles and images of convenient, individually wrapped slices and aerosolized whizzes.
Still, despite the explosive growth of the industry as a whole, small-scale cheesemaking remains a tough way to make a living. Farmland is expensive, and equipment is costly and obscure, often imported piece by piece directly from Europe. The learning curve is steep. The hours are brutal, and the work is backbreaking. Skilled labor is hard to find. Aging, a process during which a cheese gets much of its characteristic identity and market value, can cost a cheesemaker as much as 50 cents per pound per month in storage, labor, and shrinkage (not theft, actual shrinkage). Not to mention the costs of fuel, marketing, testing, regulation, and so on. The plan is simple. The Kehlers will purchase young cheeses from producers, age them in their cellars, and assume the responsibility for their marketing and distribution. Cheesemakers get a quicker return on their investment and should see a sharp rise in profitability. A recent Vermont study suggests that most small-scale farmstead cheese operations in that state show only a small profit after a few years of business. Can profitability be increased? According to the same study, most cheesemakers already sell 100 percent of the cheeses they produce. But farmstead cheesemaking, unlike the software business, is peculiarly unscalable. Expanding the herd, buying or leasing more land, or adding new vat capacity are beyond the reach of all but the largest producers and the wealthiest of gentlemen farmers. A non-farmstead producer—one who purchases milk—can expand if capital is available and if there is a steady source of quality milk (a big if). A farmstead cheesemaker cannot purchase milk without losing its prestigious farmstead designation. Nor can you just raise prices. Here cheese is different from wine. No matter how rare or how good, cheese will never achieve wine’s luxury status. Some small-production “cult” wines, fueled by Robert Parker’s ratings and by demand from collectors, fetch hundreds, even thousands of dollars at their release. The most expensive cheese costs about $50 per pound retail (most American cheeses top out at about $30). And you can’t collect cheese. It rots. Mateo and Andrew Kehler think they have an answer. The Kehlers own Jasper Hill Farm, one of America’s best and most dynamic new farmstead cheesemakers (Mateo makes the cheese; Andrew manages the herd of Ayrshire cows). Last year they broke ground on Black River Cellars, an ambitious, modern complex of cheese-aging caves dug into a hillside on their Greensboro, Vermont, farm. The plan is simple. The Kehlers will purchase young cheeses from producers throughout the region, age them in their cellars, and assume the responsibility for their marketing and distribution. Cheesemakers get a quicker return on their investment and, freed from the costly burden of aging and marketing, should see a sharp rise in profitability. Black River achieves critical economies of scale in labor and logistics, and in the process strengthens the viability of its own cheesemaking operation. Jeffrey Roberts, a founder of the Vermont Institute for Artisan Cheese, cites fewer than 75 artisan cheesemakers nationwide in 1990. By 2006, there were 400, enough finally to warrant an atlas. In Europe, affineurs, master cheese ripeners, have operated this way for generations, buying young (“green”) cheeses from farmers, ripening them, and bringing them to market. But the Kehlers’ plan is different. The name on the label of most European cheese is not the cheesemaker’s but the affineur’s. The cheese’s provenance is obscured. The farmer trades the brand for quick cash. The Kehlers’ cheeses will bear both the Black River name and the cheesemaker’s. The “story” behind the cheese, so critical in marketing artisan foods, is preserved. The best story is Best in Show. Some 86 cheeses, all blue-ribbon winners in their categories, were laid out in the ballroom of the Sheraton Burlington. Judges tasted and retasted every cheese, each voting for the grand-prize winner. It turned out to be Aged Raclette, by Leelanau Cheese Company of Suttons Bay, Michigan. (Michigan is conveniently mitten shaped. Look at the back of your left hand. Spread your pinky slightly from your ring finger to form the Leelanau Peninsula and Grand Traverse Bay. Suttons Bay is below and to the right of your pinky cuticle.) Leelanau’s Raclette is based on the classic cheese of the majestic Swiss Valais, where herders prop half wheels by the hearth, scraping the rich melting cheese and bits of burnt rind onto potatoes and cornichons. The cheese was superb. Its brushed chestnut-colored rind showed few blemishes. The paste was supple and smooth, its few scattered eyelets well formed and dewy. It had a distant aroma of roasting hazelnuts, a deep-brooding caramelized sugar flavor, and a salty, tinglingly sharp finish. For the record, I ranked it fourth. Where to Find Great Artisan Cheeses: Murray's Cheese Shop Zingerman’s Cowgirl Creamery at Tomales Bay Foods Rubiner’s Cheesemongers & Grocers A final note: The winning cheese at this year’s ACS competition, Leelanau Aged Raclette, is available through: Matthew Rubiner owns Rubiner’s Cheesemongers & Grocers and rubi’s café in the Berkshire Hills of western Massachusetts.
Image credit: photographs by Todd Zawistowski. Top to bottom [1]: John and Ann Hoyt age wheels of their award-winning Raclette cheese in their cellars in Suttons Bay, Michigan, for about two years. [2]: A note from the Leelanau cheesemakers to customers, asking them to limit their purchases because there’s not enough to go around.[3]: As rubber gloves show, the Hoyts are careful about sanitation. The other photographs show John and Ann pulling the curds (the solid part of separated milk) that will go into the wheels of cheese. The curds must be very fine. The Leelanau creamery is built so guests (even small ones) can watch the entire production. Above: A finished Raclette wheel.[4]: The cellar, built into a hillside in Suttons Bay, Michigan. Above: Inside the cellar are stored more than 2,000 wheels for aging. Every day, each wheel is given a half-turn and salt brine is brushed on.
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On the last day of July, 30 professional cheese judges gathered in Burlington, Vermont, to sniff, taste, critique, and eventually spit (in order to avoid not intoxication, as with wine-tasting, but a horribly full stomach) more than a thousand cheeses—the largest such competition in U.S. history. The American Cheese Society, the main trade association for small-scale cheese producers, holds the contest each year as a prelude to its annual conference. The ACS awards are prestigious and potentially lucrative. A Best in Class brings a small cheesemaker recognition beyond the local farmers’ market or food co-op and can guarantee a coveted spot in a top cheesemonger’s shop. A Best in Show brings national exposure and a permanent place in the pantheon of great American cheeses.
The competition judges worked in pairs: one technical judge, with responsibility for identifying and diag
Washed-Rind Goat’s Milk
What has been good for wine has been good for cheese. The rising wealth and strong dollar of the 1990s sent Americans flocking to Europe, returning with a new understanding and appreci